--> QLCX050GDXC type-Wuhan Yunsheng Special Vehicle Manufacturing Co., Ltd.

QLCX050GDXC type

Product Introduction

  QLCX050GDXC ground-fixed dust collector (integrated type), suitable for vacuum conveying and gravity (larger particles (greater than 8mm<20mm), more (proportion >20%)) or positive pressure unloading (smaller particles (less than 3~8mm), less (proportion less than 10%)) of dry dust in cement building industry, steel plants, power plants, and other inter-workshop sites.

  The dust collection network at the work site can be connected to the material collection tank suction inlet of this device through a hose. Operate the vacuum pump unit in the device and use various types of suction nozzles to clean the ground dust manually. The dust material in the collection tank can be unloaded into the ton bag through the gravity unloading port at the bottom of the tank or piped and pressure-transported to the designated silo (multiple structural types such as gravity bottom unloading, main and auxiliary silo coarse and fine particle separation, and pipeline pressure unloading are available).

  This device is equipped with a dust collection and filtration system. Material suction and pressure unloading are carried out in sealed containers and pipelines to avoid secondary pollution to the environment and achieve dust-free operation.

  Through the pipe network dust collection, the dust collection distance can reach 300 meters, and it can clean the dust on a large area of multi-layer platforms and equipment surfaces.

  Technical parameters and configuration

  1. Material properties

  Material bulk density 0.5~2(t/m3), temperature: room temperature, when using pressure unloading, maximum particle size ≤3~8mm (not exceeding 10%), moisture content ≤10%, non-sticky, and contains no flammable components.

  (List of materials loaded by Party B)

  2. Applications

  This dust collector uses vacuum suction, bottom gravity unloading/pressure pipeline unloading, and integrated type. The suction work is carried out in a closed environment. After the dust material undergoes gravity settling and dust removal by the baghouse dust collector, the clean air that meets environmental protection requirements is discharged into the atmosphere through the vacuum pump exhaust silencer. Therefore, the entire suction process can achieve dust-free operation. After suction is completed, it can be unloaded through the bottom gravity (ton bags, closed dump trucks, etc.)/pressure pipeline to the designated location for processing.

  3. Main configuration table

  Main parameters

 

Serial Number

Item   

Fixed vacuum dust collector

Note

1

Equipment Model

QLCX030GDXC

Integrated type

 

2

Vacuum pump Model

Roots type RNT34-20 (optional RNTP34-20)

Spanish or equivalent Brand

3

Vacuum equipment power   kW

75/90

 

4

Maximum air volume (m3/h)

3750

 

5

Maximum negative pressure      (Pa)

-0.05 (optional -0.07, -0.08)

 

6

Maximum dust suction (t/h)

20

 

7

Maximum dust suction distance (m)

300

 

8

Number of suction ports that can work simultaneously

(4 DN50 manual suction ports in pipe network)

 

9

Unit noise  dB (A)

≤85

 

10

Main hopper capacity (m3)

3

 

11

Ash discharge method

Main pressure discharge (optional air compressor or external air source)/auxiliary gravity ton bag

 

12

Dust removal method

Four stages of cyclone, expansion, inertia, and bag

 

13

External power supply

380V industrial

 

14

Equipment dimensions

3800×2800×5800 (vertical structure),            

3800×2800×4800 (horizontal structure)

 

 

 

Detailed configuration

 

Complete unit configuration

 

 

Equipment Model

QLCX030GDXC

Integrated type

 

Overall dimensions: length × width × height (mm)

3800×2800×5800 (vertical structure),            

3800×2800×4800 (horizontal structure)

 

Overall weight (kg)

3150

 

Electrical integrated control cabinet

Electromechanical instrument knob control workflow

Optional touch screen intelligent control

Tank configuration

 

 

Effective tank volume (m3)

3

Can be customized according to user requirements

Maximum working negative pressure in tank (mPa)

-0.05 (optional -0.07, -0.08)

 

Tank diameter (mm)

1800

 

Suction system

 

 

Vacuum pump

Roots type RNT34-20 (optional RNTP34-20)

Spanish or equivalent Brand

Maximum air volume (m3/h)

3750

 

Motor

Y280M/380V75kw (optional Y280S/380V-90KW)

 

Drive method

External power supply

 

Suction method

Negative pressure suction

 

Maximum working negative pressure (MPa)

-0.05 (optional -0.07, -0.08)

 

Suction speed (t/h)

20

The optimal speed is determined according to the material properties and actual on-site debugging

Suction pipe inner diameter (mm)

100

 

Suction distance (m)

300

 

Number of suction ports that can work simultaneously

(4 DN50 manual suction ports in pipe network)

 

Noise db(A)

≤85

 

Unloading system configuration parameters

 

 

Discharging Method

Bottom gravity self-discharging (with ton bag receiving); optional pressure discharge (optional air compressor or external air source)

Its air source flow rate ≥15m3/min, pressure is 0.2Mpa

Discharge port inner diameter (mm)

Gravity self-discharging 250/Optional pressure discharge 100

 

Dust filtration method

Centrifugal cyclone, expansion gravity inertia dust removal, bag filter

 

Number of filter bags

36

 

Filter bag cleaning method

Back blowing

(Optional air cannon or pulse bagging)

Exhaust dust content (mg/m3)

20

 

Other configuration parameters

 

 

Pneumatic suction valve

Valve DN100 interface DN100

 

Pneumatic discharge valve

Gravity self-discharge DN250 gate valve/Optional pressure discharge valve DN125 interface DN100

 

Others valves

DN50~DN100

 

Wear-resistant parts

Using ceramic bends and straight pipes with special processes from professional manufacturers (suction and discharge pipe bends)

 

 

Random accessories configuration table (QLCX030GDXC/QLCX050GDXC integrated type per machine)

 

Random accessories configuration table

Serial Number

Specification

Model

Quantity/Piece

Remarks

1

4-inch wear-resistant suction and discharge hose, 5 meters long, with clamps

DN100

1

Suction port (connecting to the pipeline network)

2

Quick connector female end (connecting to the hose)

DN100

1

Suction port

3

Pipeline network accessories

Main DN100, branch DN80, suction port DN50

1 set

(Quantity according to needs)

 

Technical data of pipeline network accessories (optional)

(QLCX030GDXC/QLCX050GDXC integrated type)

 

Number

Name

Model

Unit

Quantity

Remarks

1

End pipe connector

4”

Piece

1

 

2

Quick connector male

4”

Piece

1

 

3

Quick connector female

4”

Piece

1

 

4

Dust plug and chain

4”

Piece

1

 

5

Hose connector and clamp

4”

Piece

1

 

6

Hose

4” L=10m

Piece

1

 

7

End pipe connector

3”

Piece

1

Optional

8

Quick connector female

3”

Piece

1

Optional

9

Dust plug and chain

3”

Piece

1

Optional

10

Quick connector male

3”

Piece

1

Optional

11

Hose connector

3”/3”

Piece

1

Optional

12

Hose connector

3”/2”

Piece

1

Optional

13

Wear-resistant plastic hose

3” L=15m

Piece

1

Optional

14

Wear-resistant plastic hose

2” L=15m

Piece

1

Optional

15

Slender suction nozzle

3”

Piece

1

Optional

16

Flat suction nozzle

3”

Piece

1

Optional

17

Wheel-type floor suction nozzle

3”

Piece

1

Optional

18

Slender suction nozzle

2”

Piece

1

 

19

Flat suction nozzle

2”

Piece

1

 

20

Wheel-type floor suction nozzle

2”

Piece

1

 

 

1

 

  Structure and composition:

  This device mainly consists of a material collecting tank (integrated structure), a cyclone bend, a bag dust collector, an electrical control system, a vacuum pump unit, an air compressor unit, a pipeline system, and a working platform (support, safety ladder, storage cabinet), etc.

  Suction: When the Roots vacuum pump is working, the tank is under negative pressure. The material enters the suction port of the collecting tank through the manual suction pipe and pipeline network, and enters the collecting tank (sub-tank) along the tangent. In the tank, it undergoes cyclone separation and expansion gravity inertia pre-filtration separation. Then, the dusty gas is further filtered for dust through the bag dust collector in the tank. The air that meets the environmental protection emission standards is discharged through the vacuum pump muffler.

  Discharging: When the pressure discharge system is selected, the on-site external air source is connected or the ground air compressor is running, and the compressed air fluidizes the dust material through the fluidizing cone at the bottom outlet of the tank. Under the action of gravity and compressed air, the material is discharged into the designated ground silo through the discharge pipe. (When selecting gravity discharge, the dust falling into the ton bag or sealed transfer hopper can be easily transported to the designated location for processing.)

  The material undergoes the first separation and sedimentation in the cyclone bend and expansion gravity inertia in the tank, and then undergoes a second filtration through the bag filter chamber. The double filtration ensures that the finally discharged air meets environmental protection requirements.

  The dust remaining in the left and right structural bag filter chambers is discharged together with the material from the bottom discharge port under positive pressure (when selecting gravity discharge, the dust falling into the transfer vehicle can be easily transported to the designated place for processing).

  The accumulated dust on the bag is cleaned by reverse blowing pressure, and an optional air cannon or pulse bagging system is used for cleaning.

  Operating Control System: Uses electromechanical instruments, knobs, indicator lights, etc., to monitor the entire workflow. A PLC touch screen can be optionally installed to intelligently control each workflow, display key operating parameters, and enable grid-connected operation for fully automated operation.

 

  Attachment 1: Product Diagram

 

1

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